Z scale
Last changed: 2013-05-09

Bicycle rack

This is a very simple model of a bicycle rack for 5 bikes in Z scale. It is relatively easy to build, just cut it out of the support structure and paint it. Do all this very carefully, the model is thin (0.6 mm) and fragile.

The bikes shown in the picture are another model which needs more work, it will be made available later.

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General info on the materials used

The material for all my models is called Frosted Ultra Detail by shapeways. It is printed in a process called Multijet Modeling (MJM). The model is printed in layers which are hardened by UV light. There is also a wax like material used as support material. Most of it is removed directly after print, but on some models it is stuck inside the holes and has to be removed before assembly.

At room temperature the Frosted Ultra Detail is inflexible and breaks suddenly without warning. Thinner parts break off very easily, so please handle all models with care. It gets more flexible when heated, but still breaks suddenly without prior warning. It is possible to very carefully bend it into a new position while warm. The Frosted Ultra Detail will retain this position when cooled, but when warmed again it will bend back to its original position.

The material can be cut with a sharp knife. Often small splinters will break off at the bottom of the cut. It is possible to smoothen the surface by sanding, I usually use a nail file.

The Frosted Ultra Detail material can be glued together with all-purpose glue and with super glue. As super glue I prefer the liquid one since it sets so fast. I use it mostly on parts which I fix in position before gluing. For stuff that needs adjusting before the glue has hardened I use all-purpose glue.

For painting the Frosted Ultra Detail material shapeways recommends acrylic paints. There are some reports in the user forums where models in Frosted Ultra Detail started to melt and smell when painted with non-acrylic paints, so I decided to follow the recommendation to be on the safe side.

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Cleaning Frosted Ultra Detail

To remove traces of the support wax and the oil which is used to remove the wax on the Frosted Ultra Detail material I use a small ultrasonic bath filled with water and a drop of dishwashing detergent. I usually put the models in for 30 minutes with a change of water after 20 minutes when necessary.

Sometimes there is a white powdery stuff on some parts of the surface. This seems to be a mix of the support wax and the material. As far as I know the only way to remove it is by sanding or scraping it off.

Cutting away the support structure

To avoid damage while printing and shipping, the bike racks are connected by a massive support structure. Use a small hobby knife to cut at the red discs in the picture. Carefully sand the cuts until the surface is smooth, especially at the long sides where the rectangular support structure meets the round model.

Painting the model

Paint the bike racks with acrylic paint and let it dry.

Links and downloads

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